In honor of Phil, I decided to try carving some variation of an "Unbroken Chain."
If I was smart, I would have started with a stable material like marble or limestone. However, I have an art show coming up in March and need inventory relatively quickly. I have some "softer" stone in stock, so this experiment started with a 60 lb chunk of alabaster. Theoretically, the softer rock can be worked more easily (thus quicker).
The drawback being that the alabaster inherently has many fractures and seems. However, it I can avoid breaking it the multicolored finished piece will be more interesting to look than the alternative (monochromatic) choices.
I knew I couldn't carve a chain with "real" (movable) interlocking links, like you might with wood, but I'd be happy with an implied image.
The first step was roughing out a 3D cross shape as the links in a chain alternate direction. One is sideways, the next is vertical, etc....
I decided to carve the central part first, and see what happens. If I could make one link, then I would proceed to the connecting links.
I started the project in late December when the weather was cooperating. I can work outside when it's sunny and not too windy when it's in the 40s. But then we started getting frigid weather. In mid Jan I moved indoors. Since my studio has no heat or insulation, I couldn't even work in there most of Jan. My hands get too cold.
After a couple weeks I had a baseline shape:
Top of Page Bottom of Page PermalinkFull Name: Alan R StoneSculptor
on Thursday, February 6, 2025 – 10:43 am
Next came the hard part -
Next came the hard part - hollowing out the middle of the chain.
I knew the chain element was gonna look funky in the end, but I held off making it more realistic-looking, as I really needed an unbroken artwork that I could display at my upcoming show. I'd rather have a salable abstract sculpture than fragments of a masterpiece.
Once I had proof-of-concept for the central link, I could work on the top and bottom links.
I punched a "third" hole through a top link, but remain nervous about adding a fourth, fifth, and sixth. The stone is 4-6 inches wide and I'm worried about structural issues.
Top of Page Bottom of Page PermalinkFull Name: Alan R StoneSculptor
on Thursday, February 6, 2025 – 10:51 am
The weather is not co
The weather is not co-operating. We're having below freezing temps and progress has slowed.
I've been sanding in the meantime. I start off with 80 grit and sometimes work my way up to 2500 grit. With this piece I'll probably stop at 800.
So this piece is still "in progress" with a couple weeks left to go. But this will give you some idea of where it's going.
Top of Page Bottom of Page PermalinkFull Name: Alan R StoneSculptor
on Thursday, February 6, 2025 – 10:59 am
In the mean time, I bought
In the mean time, I bought this vintage belt sander from the 1940s off Craigslist.
Way before plastic and instruction manuals --- and any safety considerations. I'm actually scared of this thing and don't knw if I'll ever use it.
I'm having trouble adjusting the tension on the top roller so the belt doesn't slide off -- it keeps moving right or left on me.
Since it spins at 3500 rpm, I can only adjust it when it's off -- which is tedious. And it's so temperamental. I have not gotten it to work correctly yet.
Anyone got any old fashioned tricks to keep a belt centered and on track?
Top of Page Bottom of Page PermalinkFull Name: Alan R StoneSculptor
on Thursday, February 6, 2025 – 11:08 am
As mentioned, I need
As mentioned, I need inventory and I had this 1/2 egg shaped piece of tangerine-colored alabaster around. Probably weighs around 25 lbs.
So I quickly carved a womanly figure on the open side. (I made sure she had boobs so it didn't look like a baby in a womb.) I'm going more for the Mother Nature imagery.
Rock Goddess:
side
back
Top of Page Bottom of Page PermalinkFull Name: donster Nod
on Thursday, February 6, 2025 – 11:44 am
Wowza Alan! Craftsmanship
Wowza Alan! Craftsmanship and beautiful art at the end ...... Bravo!
Top of Page Bottom of Page PermalinkFull Name: Imagine Floops
on Thursday, February 6, 2025 – 12:09 pm
Dude! Amazing!!!
Dude! Amazing!!!
Top of Page Bottom of Page PermalinkFull Name: Alan R StoneSculptor
on Thursday, February 6, 2025 – 01:41 pm
Thanks much. Both pieces look
Thanks much. Both pieces look much better in person and I've made some improvements to Chain since I took those photos. Still a ways to go. I'm still so tempted to punch another hole in it, but as mentioned, drilling/carving a tennis ball sized hole in a 5 inch piece of rock takes more time than I might have. And it's getting a little too thin for comfort already for a piece of alabaster that's been stored outdoors for 10 + years. But it would look cool....
(Please pardon the typos in the post.. seems > seams, etc. I hate to misspell in a post.)
Top of Page Bottom of Page PermalinkFull Name: uncmozo Jerry H
on Thursday, February 6, 2025 – 02:39 pm
Nice work Alan!
Nice work Alan!
I've worked on many belt sanders. To keep the belt on track:
You should be wearing eye protection.
With the sander off, use the top left hand & right hand adjusters to adjust the top roller until it is level. If you have a small carpenter's level, that will help.
Also adjust the roller so you have tension on the belt. Surprisingly, you can put a good amount of tension on the belt, but don't go crazy.
Now start tracking the belt - bump the on-off switch momentarily (1 second) and watch which way the belt tracks.
With the motor off, if it tracks to the left, raise the LH side of the roller with the adjuster.
Do the opposite if it goes the other way. It usually only requires small adjustments, less that a half turn.
After a few tries, bumping the motor, then adjusting, the belt should be tracking straighter.
Bump the motor on a little longer each time until you get to where you want to be, but always keep your eye on the top of the belt at the roller.
Now, with the sander running, make final (smaller) adjustments until it's constantly tracking on center, but obviously, be careful!
There should be a way to lock your adjustments in place, do that and you're done.
Over time the belt may stretch and you might have to make minor a adjustment, but that's normal. Good luck!
Jerry
Top of Page Bottom of Page PermalinkFull Name: Andy Tahoe
on Thursday, February 6, 2025 – 03:13 pm
Very cool Alan. Great work
Very cool Alan. Great work of art.
Top of Page Bottom of Page PermalinkFull Name: treat island judit
on Thursday, February 6, 2025 – 03:26 pm
Jerry, Zoners helping Zoners
Jerry, Zoners helping Zoners ~ it makes the world a better place.
Alan, thanks so much for the pictures of your work and the descriptions. The words are just right.
I go to posts/threads/sites for this sort of thing, calming and exciting at the same time. I need them.
Take care of your stones.
Top of Page Bottom of Page PermalinkFull Name: MeditateontheQ LLOLLO
on Thursday, February 6, 2025 – 04:24 pm
Well this made my day!
Well this made my day!
Top of Page Bottom of Page PermalinkFull Name: Alan R StoneSculptor
on Thursday, February 6, 2025 – 04:57 pm
Thanks again!
Thanks again!
Jerry and whomever else: The rollers on each end of this sander are raw metal. In later versions, the rollers are coated with rubber. Do you think it would be detrimental to wrap some duct tape around the rollers to provide a little "cushion" which might help prevent belt slippage? And since these rollers are really the only mechanical thing moving (besides the motor shaft and 4" x 36" sanding belt), I'm thinking it might prevent pieces of metal from potentially flying off the roller, as I notice there are tiny chips missing from the edge of one roller. Otherwise the rollers look solid and in decent shape.
I'm also wondering if I could rig a "dimmer switch" to the unit so I could maybe regulate the voltage and slow down the motor?
And yes, I wear double eye protection when this thing is on. And a heavy winter jacket and leather work gloves. I'm a little paranoid around this machine.
Top of Page Bottom of Page PermalinkFull Name: uncmozo Jerry H
on Friday, February 7, 2025 – 05:29 am
Alan, I would not wrap tape
Alan, I would not wrap tape around the roller, the glue will soften from friction, and the tape WILL come loose, causing problems. You do not need a cushion.
As for a dimmer switch, I would advise against it, you will lose torque. As you apply pressure to the belt while sanding, it will slow down anyway.
And those metal chips missing, use a metal file and file them smooth.
Also, I forgot to mention, there should be a directional arrow printed on the back side of the belt. Be sure the belt is traveling in that direction when running. If not, flip the belt around.
But the whole belt tracking itself should take only 5-10 minutes.
Top of Page Bottom of Page PermalinkFull Name: uncmozo Jerry H
on Friday, February 7, 2025 – 05:34 am
BTW, there's nothing to be
BTW, there's nothing to be paranoid about, you'll be fine. In a week you'll wonder how you ever got along without it.
Top of Page Bottom of Page PermalinkFull Name: Alan R StoneSculptor
on Friday, February 7, 2025 – 07:12 pm
Ok you guys inspired me to
Ok you guys inspired me to punch a second hole in the top link.... very tricky with this alabaster,,,. still a work in progress... the color will come out when I sand and wax and polish
Top of Page Bottom of Page PermalinkFull Name: Alan R StoneSculptor
on Friday, February 7, 2025 – 07:21 pm
Jerry, thanks for the info.
Jerry, thanks for the info. As soon as I get finished with Unbroken Chain I will turn my attention to the belt sander.
Here"s the finicky adjustment knobs.
I feel like it's getting to be like a DIsco Stu thread....
Top of Page Bottom of Page PermalinkFull Name: Localcountyline Localcountyline
on Friday, February 7, 2025 – 07:59 pm
Beautiful work as usual Alan.
Beautiful work as usual Alan. Really nice looking.
And we definitely need more "Tools of Progress", when it seems like all we have now are......
Tools.
Top of Page Bottom of Page PermalinkFull Name: TommyGutt deadtothecore2
on Friday, February 7, 2025 – 08:20 pm
fantastic work Alan. have a
fantastic work Alan. have a great show , where will it be?
Top of Page Bottom of Page PermalinkFull Name: cultivate kindness mikeedwardsetc
on Friday, February 7, 2025 – 11:10 pm
Nice work, Alan. Today's pics
Nice work, Alan. Today's pics make me wish I could walk around the thing and examine it from different perspectives. The angles of the thing, and especially the top link, are really intriguing too.
What's next? A box of rain?
Top of Page Bottom of Page PermalinkFull Name: Alan R StoneSculptor
on Friday, February 7, 2025 – 11:17 pm
>where will it be?<
>where will it be?<
After about 10 years of exhibiting at regional art galleries (Mid-Atlantic) and an annual fine arts & craft show or two, for the first time I purchased a booth at the Maryland Home and Garden and Crafts show this past Fall. I purposely got a location in the "higher dollar" Home and Garden section and not the Crafts section. I was between a roofing guy and a kitchen cabinet company. Surprisingly, I sold more stone sculptures there than at most any other event. (Including selling my one and only Grateful Dead-related piece, which was purchased for an event center/ restaurant /store in Maine by a guy who is on a tv show - Maine Cabin Masters -- who is also a Phish-head/Deadhead.) I didn't figure it would be an art crowd, but people were happy spending hundreds and hundreds of dollars on a single piece. I promote the fact that the customer can deal directly with the artist and skip the galley markup, with is typically 30 - 50%. So I signed up for the Spring show. We''ll see.
At an art gallery, you might have 50 - 100 people at an opening, and then sporadic attendance, for one or maybe two pieces. At a crafts show you might get a couple thousand people past your set-up, which can show about 20 pieces. This local Home and Garden show gets 10,000 + people past my booth. It's a matter of numbers who will stop, and out of them, who will shop. The "high" is turning people on to unique art and having them appreciate it. Hopefully appreciate it enough for them to want to buy it and take it home (actually I offer free local delivery). If I can make what I paid for the booth I'll be happy.
[Thanks for the feedback. Where else but he Zone can you get Dark Star Orch reviews and belt sander advice?]
Top of Page Bottom of Page PermalinkFull Name: Alan R StoneSculptor
on Friday, February 7, 2025 – 11:31 pm
Mike - it's gonna look cooler
Mike - it's gonna look cooler pretty soon. I mainly did this piece to show off the colors in this alabaster form Utah I think, which are naturally very swirly. The idea was to carve a shape that had a lot os different surfaces, in order to accentuate the psychedelic patterns. Hand carving a real free-moving, interlocking chain is one of the most challenging shapes to produce. But I'm going to stop with an almost real interlocking chain. I don't think the fragile stone will hold up for the ideal creation. The viewer's brain will have to fill in the rest. So far so good.
Top of Page Bottom of Page PermalinkFull Name: and then there's jlp
on Sunday, February 9, 2025 – 10:40 pm
how exciting for you Alan!
how exciting for you Alan!
thank you for sharing your craft and passion
leave it to Phil to inspire one of the most challenging sculpting shapes <3
loving your work (:
Top of Page Bottom of Page PermalinkFull Name: Alan R StoneSculptor
on Wednesday, February 19, 2025 – 01:57 pm
Due to time constraints, I'm
Due to time constraints, I'm calling this one done.
Unbroken Chain:
Top of Page Bottom of Page PermalinkFull Name: treat island judit
on Wednesday, February 19, 2025 – 02:58 pm
It's beautiful, evocative,
It's beautiful, evocative, and mighty fine. Good job. Thanks for giving us a showing.
Top of Page Bottom of Page PermalinkFull Name: cultivate kindness mikeedwardsetc
on Wednesday, February 19, 2025 – 03:48 pm
Gorgeous.
Gorgeous.
Have you ever considered making a Möbius-type construction?
Top of Page Bottom of Page PermalinkFull Name: Andy Tahoe
on Wednesday, February 19, 2025 – 04:19 pm
Superb. Ask Tom in France
Superb. Ask Tom in France about sculptures like this. His mom's work, similar, was in the Met in NYC. Smiles
Top of Page Bottom of Page PermalinkFull Name: and then there's jlp
on Wednesday, February 19, 2025 – 05:29 pm
wonderful, your piece, this
wonderful, your piece, this thread, Us
Top of Page Bottom of Page PermalinkFull Name: MarkD ntfdaway
on Wednesday, February 19, 2025 – 05:41 pm
Most excellent Alan. Thanks
Most excellent Alan. Thanks for sharing your creative processes. Way beyond my comprehension.
Top of Page Bottom of Page PermalinkFull Name: Alan R StoneSculptor
on Wednesday, February 19, 2025 – 07:10 pm
much appreciated. This is a
much appreciated. This is a hard one to take an accurate photo of. The swirls are quite psychedelic. I'd like to say the shape reflects low end sine waves, but that would be a fib.
If this piece doesn't sell at the upcoming show I think I'm gonna get real brave and punch thru the bottom link -- two more holes -- which makes me nervous due to structural reasons. I could just make a new an improved version now that I know what I'm doing, but that will have to wait. I need a break from working in the cold. I think I'll revisit the belt sander.
Yes a Mobius is on the list --- I wish I had the perfect piece of marble to work with. I have to drive to Vermont to obtain it. I can try it with alabaster but the unexpected fractures make it a 50/50 proposition that it can be "hollowed out."
Top of Page Bottom of Page PermalinkFull Name: billionyearoldcarbon thegunkman
on Wednesday, February 19, 2025 – 11:02 pm
How could you punch through
How could you punch through that bottom link and be safe? It is a beautiful sculpture and would certainly be a major bummer if punching through that bottom link screwed the pooch. Could you use a diamond tip drill and just drill most of the stone out? So cool you let us see pics of your process. Love this piece.
Top of Page Bottom of Page PermalinkFull Name: uncmozo Jerry H
on Thursday, February 20, 2025 – 07:49 am
Wow! Fantastic!
Wow! Fantastic!
Top of Page Bottom of Page PermalinkFull Name: Alan R StoneSculptor
on Thursday, February 20, 2025 – 04:18 pm
ha funny (funny to me, at
ha funny (funny to me, at least) -- the Unbroken Chain Phil sculpture measures 11" x11" x11". Apropos because I listened to The Eleven when making it.
It weights 25 lbs - which means I took off at least 25 -30 lbs of material.
Gunk - If I want to make some more holes I will probably use a drill with a sandpapaer-covered cylinder bit so I can slowly and gradually sand a hole through the 4 to 5 remaining inches. It's too delicate to chisel or drill through. The question is will the remaining walls support the weight of the top portion?

Top of Page Bottom of Page PermalinkFull Name: Ken D. Portland_ken
on Thursday, February 20, 2025 – 04:20 pm
Cool beans. Thanks for
Cool beans. Thanks for sharing.
Top of Page Bottom of Page PermalinkFull Name: and then there's jlp
on Thursday, February 20, 2025 – 10:05 pm
((((((((((((11Cubed))))))))))
((((((((((((11Cubed)))))))))))
Top of Page Bottom of Page PermalinkFull Name: billionyearoldcarbon thegunkman
on Friday, February 21, 2025 – 02:08 am
Darkstar>St.Stephen>The
Darkstar>St.Stephen>The Eleven. Boy I wish I could have experienced that in '68 and '69. Peak years IMO.